1. Release your grip on the spring and allow the spring and plastic piece to lock the cable in place inside the slide. Insert the curved pin at one end of the cable through the eye on the engine throttle assembly. Pull the OLD cable out of the bulkhead into the engine compartment. 3. Note that the Throttle Cable is attached to the small hole in the carburetor throttle arm, not the large hole with the bushings. How to Install a Throttle Cable into a Koso Slide Carburetor. Attach the top plate and tighten the screws. 2. Loosen the nut securing the throttle cable assembly to the carburetor. Step 2: Mount Firewall fitting in line with hole in clevis on throttle, or with hole in factory-type pedal. Make sure fuel petcock is in “off” position. On the Stock Carburetor Remove the Air-Cleaner assembly so you can see the Throttle Control Mechanism. 5. Wow, timely post! 8. Place Edelbrock carburetor into manifold. Slide the cables' barrels into the valve catches and twist the throttle tube slightly to check that the valves open and close properly. Compress the spring to allow the cable end to extend through the plastic piece at the end of the spring. Start by installing the cable ends into the throttle body/carburetor and throttle cable housing. The throttle assembly is be located by identifying an L-shaped lever bolted to the engine housing. 10. Unscrew the wing nut on the air cleaner lid and remove the air cleaner housing. Remove throttle cable paying close attention to routing, as the new cable… Retract the throttle arm slightly to create slack in the throttle cable; remove the cable from the carburetor assembly. You can purchase the correct throttle cable for the Koso carburetor from Buggy Parts NW by clicking this link. ë,_o «uqq -�Š( ZÅâ–HKËÀ$:ÀÎ@vPÌÀ Ì ÀÊäÁø�Á˜I�qƒƒS1ÓYæ,!ÌǘW1f1Ú1ÌeÒbdac`´beÔ`”aøÍp…É�é7ç+�6Îkl'¹8yØ_±Ÿáß.tŠS�‰™çÏk ” “ (Éó’ç5k­@,³ ó& ~v.ÓóR�ÜÄÎÀ™¤�x-@€ õGO¶ endstream endobj 9 0 obj <>>> endobj 10 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB]/Properties<>>>/XObject<>>>/Rotate 0/TrimBox[0.0 0.0 612.0 792.0]/Type/Page>> endobj 11 0 obj <>stream 3. I have already removed the old ones but for the life of me I can't decide what has to be done to connect them to the carburetors. QQ˜øO¸y�§»yÚ´ÃÑ?Gñ¯©õSןÍÓßíáÙćÛ8~ø‹ïg“˜õÚ´şŒ~ÔãÏúâM¼”½ìÛp¿›ï/¡æ{Åû}ô&[æ)aš¡õ×±nüT÷gIø­MQ…ß:ò}ûß}MXv<5ÿê)*Ò2,N‘pm×a^}ÏWa�%ËAµ@¿R¿B¯¨—õoÔoĞ[jøf;ê4÷CĞÜ/Q‘s¯{å)u But we’ve found several elegant solutions. How to Install a Throttle Cable into a Koso Slide Carburetor 1. Loosen the nut that secures the manual throttle lever so that the lever can move freely. Hold the top plate and spring assembly in one hand. and fasten the end of the conduit with the bracket. Figure 2 B. Connect the throttle cables to the carburetor bell crank by first installing the closing cable, then the opening cable (Figure 3). After the install was completed Bob made the one and only TV cable adjustment by twisting the throttle to wide open and back a couple of times. Cut the stock cable tie from the frame, located above the front cylinder. Remove the two screws holding the top plate on the carburetor. Remove the two screws holding the top plate on the carburetor. Clean the carburetor mounting surface on both the intake manifold and the carburetor, and place a new carburetor base gasket (not included) onto the intake manifold. Pull the inner wire out of the cable housing. Screw the cable adjuster on the carburetor all the way in on the carburetor, where the cable attaches to the carburetor. 3. Re-install any covers you removed to gain access to the carburetor. Step 2: Hook the new cable up to the accelerator pedal. Duo-Pak only available for carbureted applications with Holley, Edelbrock, AFB, Quadrajet and In-Line Dual Quad carbs. Swap the original PUSH throttle cable to the PULL throttle cable. Diameter of hole in firewall should be 5/16". �QgĞ9uí¨4Ùr°ådËÁ–“-›¥§…§¥§…§µÔš��–��V©š�vñdF‹Œ–-2Zf´Èh™Ñ"£cF‡Œ��¹r9ò8ğ8ò8ğ8280³²}>B��ĞGà#ôøˆ<7aÆåȆzÍ÷+x¿Âì˹fd—Ç™Bvyœ'dWfWdWò+ø•ü Then insert the whole slide/spring/cable/top plate assembly into the carburetor. Reattach the handle molding cover. Install the throttle cable into the trigger, then re-install the spring and reposition the trigger on the mounting pin. Fig. Use masking tape and a felt pen to mark all vacuum hoses connected to the carburetor, including the throttle positioner diaphragm (if so equipped), or vacuum advance line. This guide will instruct you on how to install a throttle cable into a Koso slide carburetor. Some models may use sheet metal clips; if so, remove the cables from the clip. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. Throttle Cable Installation Step 1: Install throttle pedal in desired location. Step 3: Reconnect the throttle cable to the retaining bracket. See fig 1. şçJ¨±WI�ÖTä¬P[Ñ?h¸Gg¡õÂÂ|õus›¦ĞÒËgdéetq×û¯/Í8Œ&TáŠ> W÷ endstream endobj 12 0 obj <> endobj 13 0 obj <> endobj 14 0 obj <>stream Step 8 Insert the cable you just cut into the adjustable end piece as far as possible and then lock it down with the INSTALLING THE NEW CARBURETOR 5. This carburetor requires a different style throttle cable than is normally found on a stock buggy. Install the opposite ends of the throttle cables to the carburetor or throttle body, tightening the threaded ends of the cable guides into the cable bracket completely. I installed the cables on the carb first, and struggled with the throttle install BIG time. 7. How do I install new throttle cables on a 1979 Honda CBX. Tighten the nut that holds the choke knob to the bracket Attach … Note: Be sure the NEW cable is routed in the same path as the OLD cable. Make sure the throttle cable is seated properly inside the handle and rejoin the two halves of the handle back together. Philips Screwdriver or metric Allen wrench. Step 2 Push the throttle interlock lever back down. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. (Note: In the images in this tutorial, we have replaced the philips-head screws with socket head screws for easier access and removal. Be careful to not tear the gasket between the carburetor body and top plate. Disconnect the negative battery cable with an end wrench. I also installed new bars and a 1" raiser at the same time I installed the Mikuni, so I think the combo may have made the cables a little too short for my application.Took a ton of elbow grease and a few choice words to get the cables seated in the throttle assembly. Remove throttle cable from throttle pedal and chassis. 4. Throttle Linkage adjustments (cable or rod): While holding the choke plates open turn the throttle linkage by hand to release the fast idle cam from the screw then release the throttle lever. Step 17 Go back to the carburetor and disconnect the NEW throttle cable … Throttle Cable will be installed into the larger of the two holes in the upper tab of the Lokar Throttle Cable Bracket. Images 4 & 5: Remove spring and slide assembly. Remove the black piece covering the brass fitting at the top of the carburetor. ~%¿‚_ɯàWò+ø•ü Screw it on, so that there is slack in the cable clockwise. 5. Slide the black piece you removed in step 1 over the small end of the throttle cable end and move it up onto the black portion of the cable. Remove the throttle cable from the carburetor. Remove choke cable from dash. Use a quality gas filter before the carb inlet. Remove seat and gas tank. Re-install TM40 choke cable Bolt choke knob bracket to the top forward starter drive cover bolt. All this sounds simple – until you have to adapt one to an existing Edelbrock, Rochester Q-jet, or Holley carburetor. 1. Remove 3 screws on left (driver) side plate Open the throttle - stick your finger inside to keep it open to slack the cable The cable is held in by a brass retainer in the cam - lift it out and note how it works as you have to put it back later Work the end of the cable out of the cam Insert the small end of the throttle cable through the brass fitting in the top plate. Turn the cable adjusters on the throttle grip housing all the way in, then turn each of them one turn out. 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